Varnish Removal System

Varnish Removal System

Varnish is a common problem for a wide range of hydraulic fluids and lubricants, especially in turbine and plastic injection molding applications. It results in stickiness around the valves, shorter fluid life, shorter filter life and unscheduled downtime.

This is the most complete varnish removal and prevention system on the market. It removes oxidation by-products and prevents varnish formation during the cool down.

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Specifications

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System Specs

Nominal Flow	1 l/min (0,26 GPM) per cartridge
By-pass Opening Pressure	5 bar (72,5 psi)
Pump Safety Valve	15 bar (217 psi)
Fluid Temperature	20° – 80° C (68° – 176° F)
Power Supply	10.00 / 254
Inlet Connection	Depending on the pump, contact a Des-Case sales representative
Outlet Connection	1/2’’ BSPP female
System Seal	FPM (Viton)
Fluid Compatibility	Mineral oil, synthetic ester, phosphate esters (for other fluids, please contact us)
Dimensions	Unit dependent, contact a Des-Case sales representative
Weight	Unit dependent, contact a Des-Case sales representative

Element Specs

Cartridge Material	Long Fiber Cellulose / Polypropylene
Apparent Dirt Holding Capacity	1.955 g (4,3 lb)
Water Absorption	2.6 liters (0.69 gal)

Features

Benefits

Reduces the rate of additive consumption
Reduces and prevents servo valve sticking
Removes oxidation by-products
Does not add water or other by-products to the system
Operates at a wide range of oil temperatures
Compatible with all mineral and phosphate ester fluids
Operates on fluids containing more than 500 ppm of water
Can be configured for applications with fluid volumes up to 36,000 liters (9,500 gallons)
Due to its modular design, you can choose from a variety of housing lengths or combine multiple housings for a larger system.

Industries and Applications

Varnish is a common problem often seen in applications that use the new group II & III base oils. It’s a result of water problems, air problems, temperature fluctuations and oil degradation. This is often a problem in a variety of industrial applications like…

Power generation (turbines)
Steel, copper, aluminum (presses)
Pulp and paper (paper machines)
Plastic injection molding and blow molding
Automotive and tires (stamping / forging / curing)
Petrochemical (compressors)
Aerospace (flight simulators)

Did You Know...

Contamination is the greatest single cause of lubrication malfunction and subsequent excessive wear of parts?

Less than 0.5% of a plant’s maintenance budget is spent purchasing lubricants, but the downstream effects of poor lubrication can impact as much as 30% of a plant’s total maintenance cost each year.